Factory and Production Facility Renovation
We phase factory renovation around production flow, safe work zones and agreed shutdown windows.
- Phased work around shifts and agreed shutdown windows
- Load-calculated flooring and structural work
- Site plan aligned with HSE and permit-to-work requirements
- Written work windows, agreed to the hour
Every shutdown and shift window is planned in advance for a factory renovation. Major operations, zoned work and complete conversions are phased around the facility's production calendar.
Our scope runs from the production floor to staff facilities: epoxy flooring systems, painting of steel structures and machinery, partition walls, management offices, canteens and changing rooms. Crew access and work permits are planned before work begins in line with the facility's HSE and permit-to-work rules.
Why EMC Decor
Zoning, shift and shutdown-window coordination around the production plan
Impact- and chemical-resistant industrial epoxy floor systems
Site planning aligned with HSE and permit-to-work requirements
Designs compliant with fire and workplace-safety codes
Projects featuring Factory and Production Facility Renovation
See how this service was sequenced with related trades and delivered on completed projects in Istanbul.
Bahçeşehir Factory Renovation & Epoxy Flooring
This Bahçeşehir factory renovation coordinated substrate preparation, epoxy flooring and renewal of steel-framed areas under one work programme. The sequence was planned around industrial site conditions and the required waiting times between coating layers.
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Beylikdüzü Factory Office Section Renovation
The turnkey renovation of a factory's office section in Beylikdüzü was completed over a 4-month work schedule. Rustic brick cladding, dark-painted steel framing, and herringbone parquet flooring were brought together to give the office an industrial character.
View project →The Challenges You Face, Our Fix
Dusty work near running machinery risks contaminating sensitive equipment or the product line
The work zone is isolated with negative-pressure HEPA extraction and dust barriers; sensitive equipment is covered and sealed before work starts.
Long spans and heavy loads (racking, machinery, forklift traffic) crack a standard-thickness floor or structure
Floor and structural specs are calculated to your real load data (point loads, forklift traffic, rack weight) — never a generic assumed thickness.
Working uncoordinated around cranes, forklifts and heavy equipment already on site creates safety risk and scheduling conflicts
A site logistics plan is built with your operations team: exclusion zones, spotters and a work sequence that never crosses paths with active heavy equipment.
Downtime cost isn't just labour — a stopped line is lost output; owners need a known number of hours, not a vague "a few days"
Work windows go into the contract in writing, to the hour, so you can plan production against a known schedule, not an open-ended one.
BEFORE / AFTER
What This Service Includes
Flooring Systems
Industrial flooring matched to traffic and chemical load.
- Epoxy / methacrylate floor coating
- Load-calculated screed and reinforcement
- Floor marking and zoning
Structure & Steel
Protecting the structural system against corrosion and load.
- Steel structure surface prep and coating
- Fire-code-compliant partition walls
- Roof and building envelope repair
Staff & Management Areas
Bringing non-production areas up to a proper standard.
- Management offices
- Canteen and changing rooms
- Heating/ventilation for occupied spaces
RESULTS OF OUR WORK
Our Technology & Expertise
Load-Calculated Floor Specification
Screed thickness and reinforcement are calculated from point-load, forklift-traffic and rack-weight data.
Dust Containment & HEPA Extraction
Negative-pressure isolation and HEPA extraction keep dust from crossing into active production areas.
Coating Thickness & Adhesion Testing
A dry-film-thickness gauge and pull-off adhesion test verify the coating system, with results reported.
Surface Prep Matched to Corrosion Grade
Steel surfaces are prepped with mechanical cleaning and a primer system matched to their corrosion grade.
Process
Site Study
Production flow, shift pattern and HSE requirements analysed; work windows defined.
Duration: 3–5 days
Phasing Plan
Zone phases, temporary barriers and a schedule that avoids production conflicts.
Duration: 1 week
Execution
Floors, painting, partitions and facility areas delivered phase by phase; each phase closes with an HSE report.
Duration: 3–16 weeks
Handover
Handover with a technical file (material certificates, test reports); materials used carry a warranty.
Duration: 1–2 days
Industrial projects are priced per m² and per system; epoxy flooring has its own unit-price list.
Get a Project EstimateFrequently Asked Questions
Can floors be renewed without any production stoppage?
With zone phasing, yes: the area is barriered off, fast-curing systems (e.g. methacrylate-based) are applied in a weekend window and opened to forklift traffic by Monday morning.
Do you work in food-production facilities?
Yes — with food-safety-compliant seamless, washable surface systems (hygienic epoxy, antibacterial paint), delivering application certificates in the handover file.
How is steel structure painting done at height?
By certified working-at-height crews from scissor lifts or scaffolding; surface prep (mechanical cleaning/priming) matches the corrosion grade, and coat thicknesses are measured and reported.
Do you have industrial references?
Examples of our production-facility painting and flooring projects are in the portfolio; comparable references are shared at the survey meeting.
Complementary & Recommended Services
Industrial Painting for Factories and Warehouses
Industrial painting is a race against corrosion: correct surface prep and coat thickness add years to steel's life.
Epoxy Flooring and Protective Coatings
A durable epoxy floor starts with substrate preparation: grinding or milling, moisture checks and the correct primer for the selected system.
Commercial Renovation and Interior Fit-Out
In commercial renovation, programme decisions directly affect operating cost. We zone the work, document critical dates and schedule suitable tasks outside business hours.
Drywall Partition Wall Systems
Splitting a room in two is a four-day job — with the right system, the new room is separated by sound as well as sight.
Let’s Talk About Your Project
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